Industry 4.0: Using Technology to Improve Manufacturing

The Roadmap to Industry 4.0

Digitization has found its way into daily life and has heralded a new era in manufacturing. It has created opportunities for improved efficiency, higher revenues and increased innovation.

Often referred to as the Fourth Industrial Revolution, or “Industry 4.0,” this shift is transforming U.S. manufacturing by allowing manufacturers to design, model and validate products in a virtual world. 

Nine technology trends form the building blocks of Industry 4.0. They include: 

BENEFITS OF INDUSTRY 4.0

Industry 4.0 has the power to positively impact manufacturers by:

  • Enhancing computational power and connectivity 
  • Promoting human-machine interaction 
  • Focusing on analytics and intelligence 
  • Encouraging advanced production methods 

LISTEN TO YOUR BUSINESS

It is easy to become overwhelmed when considering adopting new technologies. The first step to implementing technology is to understand the voices of both the business and the customer to identify how the organization could benefit from innovations. Proper prioritization using a needs-based assessment can result in an adoption that is both strategically sound and capable of generating savings to support further investments going forward.

BEGIN THE PROCESS WITH A TECHNOLOGY OPPORTUNITY ASSESSMENT

Drawing from knowledge and experience with the many disciplines of Industry 4.0, The Center’s experts help manufacturers understand how technology could aid in their business growth and assist with implementation. Using our Technology Opportunity Assessment, we work with you in a hands-on, personalized capacity to enable your company to identify technologies that will provide maximum improvements and return on investment.

The Center’s two-hour Technology Opportunity Assessment involves answering 40 quantitative and qualitative questions. Questions are related to the Voice of Business/Voice of Customer, Systems such as documented processes or standard work procedures, and Technology including any existing applications of automation in your facility. Using data and information provided by your company, The Center assigns rankings to each response according to how strong your current practices are for each category, effectively highlighting the main opportunities for improvement. 

Based on the findings from the questionnaire and observations made during the assessment, we generate a summary report outlining opportunities for business improvement and increased efficiency. The Center is then able to create a unique and personalized plan for technology implementation within your facility. Suggestions are based on identified opportunities for improvement and areas that could most benefit from technology adoption, complete with projected returns on investment.

With expertise in project management, The Center can help establish an adoption strategy, scope the project, align suppliers with vetted resources and manage implementations to ensure business and customer needs are met.

SEE INDUSTRY 4.0 IN ACTION AT THE CENTER

To demonstrate some of the applications, The Center has implemented various Industry 4.0 technologies to create our "Real Factory 4.0". This technology-driven environment provides clients with the opportunity to not only observe and learn about technology, but to gain a truly hands-on experience with it as well. This simulated factory involves examples of sensors and IIoT, data and analysis, assistive reality, cobotics, 3D design, simulation and additive manufacturing, all in a cyber-secure environment. 

VIEW OUR REAL FACTORY 4.0 HERE.
DOWNLOAD ‘INDUSTRY 4.0 AT THE CENTER’ PRESENTATION HERE

RECENT INDUSTRY 4.0 ARTICLES

How Can AI Help My Company? (8/11/2023)
Information Systems 101 (7/7/2023)
Attracting a Younger Workforce with Industry 4.0 (6/23/2023)
A Look Inside the Smart Manufacturing Zone (5/12/2023)
Can You Find the Gaps in Your Operating System? (4/14/2023)
Custom Designs With 3D Printing (3/24/2023)
Is Your Business at Risk? (2/23/2023)
Your New Coworker: The Collaborative Robot (1/27/2023)
What is "Industry 4.0" and Why Does It Matter? (11/18/2022)
Adopting Technology: Automated Material Movers (11/11/2022)
Who Watches the Watchers? (10/14/2022)
Technology Opportunity Assessments: What Have We Learned? (9/9/2022)
Get in the Zone! The Smart Technology Zone Showcased at AME 2022 (8/19/2022)
Cybersecurity? You’re It! (7/29/2022)
Being Open to Change: Are You a Luddite? (7/15/2022)
Got Skills? Get Ready to Adopt Industry 4.0 Technology (6/24/2022)
Industry 4.0: Positively Impacting Michigan Manufacturers (6/3/2022
Optimize Business with Advanced Manufacturing Technologies (3/25/2022)
Sustaining Best Practices with Digital Process Control (3/11/2022)
Industry 4.0 is Coming to a City Near You (2/25/2022)
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The New “Space” Race (11/19/2021)
How to Maintain Cybersecurity with Industry 4.0 Implementations​ (10/8/2021)
Tax Break Opportunity for Cobot Implementations​ (9/17/2021)
How to Achieve Enhanced Operations Management with Industry 4.0 (8/27/2021)
How Competitive Is Your Business Performance?​ (7/23/2021)
Industry 4.0 - Coming to a City Near You!​ (7/9/2021)
Manufacturing Execution Systems: What You Don't Know Can Hurt You (6/25/2021)
Microfactories: The Future of Manufacturing or Just a Fad? (6/18/2021)
New Partnerships Inspire New Technology Solutions (4/30/2021)
Industry 4.0: The Big Picture (4/2/2021)
Manufacturing is Advancing. Don’t Get Left Behind. (3/31/2021)
Industry 4.0 Foundations: Cybersecurity​ (3/24/2021)
Smart Solutions Series Recap: Technology as a Solution to the Labor Shortage (3/19/2021)
Industry 4.0 Foundations: Simulation​ (3/17/2021)
Industry 4.0 Foundations: Additive Manufacturing & 3D Printing​ (3/10/2021)
Autonomous Mobile Robots: A Solution to Your Production Problems? (3/5/2021)
Industry 4.0 Foundations: Augmented & Virtual Reality​ (3/3/2021)
Industry 4.0 Foundations: Robotics & Automation​ (2/24/2021)
Industry 4.0 Foundations: Cloud Computing​ (2/17/2021)
Industry 4.0 Foundations: System Integration (2/10/2021)
The Cost of Not Knowing (2/5/2021)
Industry 4.0 Foundations: Internet of Things (2/3/2021)
Industry 4.0 and ISO 9001 Quality Management (Part 2)​ (1/29/2021)
Industry 4.0 Foundations: Big Data​ (1/27/2021)
Industry 4.0 and ISO 9001 Quality Management (Part 1)​ (1/20/2021)
Transitioning from Industry 3.0 to 4.0: “To Infinity and Beyond!”​ (12/18/2020)
Reengineer Your Business for Growth by Improving from Reactive IT to Proactive OT​ (12/4/2020)
ISO 9001 – A Key to Cybersecurity? (Part 2)​ (11/6/2020)
ISO 9001 – A Key to Cybersecurity? (Part 1)​ (10/9/2020)
9 Reasons Cybersecurity Should Be a Priority in Your Business Right Now​ (8/14/2020)
Industry 4.0: Are You Falling Behind or Leading the Way?​ (7/10/2020)
How to Ensure Business Results with Technology Investments (2/21/2020)
A Closer Look: Current State of Cybersecurity in the Defense Industry​ (12/13/2019)
Industry 4.0 & the Continuous Pursuit of Continuous Improvement​ (10/18/2019)
DoD Announces New Cyber Certification Program for Contractors​ (6/7/2019)
Cybersecurity: Heightened Risk Calls for Heightened Risk Management (5/10/2019)
Human Resource Technologies: Reaching the Next Level of HR Management (4/26/2019)
Are You Using Your Data to its Full Potential? (3/15/2019)
When Lean and Six Sigma Meet Industry 4.0 (1/25/2019)
Defense Contractors: Is Your Information Protected?​ (1/11/2019)
Redefining Manufacturing in 2019 (1/4/2019)
5 Steps to Cyber Safety: IT Perspective (10/19/2018)
Leveraging Technology to Grow Your Business (10/12/2018)
5 Steps to Cyber Safety: Business Perspective (10/5/2018)
Get a Peek into the Factory of the Future (9/14/2018)
Automation and the Workforce: Addressing the 800-Pound Gorilla in the Room (5/4/2018)
Want Big Data? Start Small With Your ERP (3/9/2018)
Revised NIST Standard Might Impact Your Compliance​ (1/12/2018)
Industry 4.0 On a Budget (12/15/2017)
What You Can Do to Protect Your Business from Cyber-Attacks (10/27/2017)
Small-Business Cybersecurity is Twice as Nice as Pumpkin Spice​ (10/13/2017)
Are Your Employees Making Your Business Vulnerable to Cyber-Attacks?​ (8/4/2017)

To learn more about how The Center can assist in your technological implementations, contact us at inquiry@the-center.org or 888.414.6682.