Manufacture Smarter Blog

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Kamishibai Cards: Often Referred to as TPM Cards

6/17/2016 - THE CENTER
Quality must be built in to each process, making sure each person checks and is resposible for their own work. But this is not enough to guarantee 100% quality.  It is a myth to think that “lean means no inspection”. In fact, there are multiple checkpoints – and checks of checkpoints - within a build-in-quality system.

Lean Manufacturing – Don’t Leave Home Without it!

4/8/2016 - THE CENTER
In today’s age, it is amazing that some manufacturers have not yet heard of “Lean”. The question is: How are they surviving in today’s competitive market without it? The issue is that, in many ways, the customer sets pricing.

Business Continuity Planning: Mitigate the Risk of Disasters and Emergencies

2/5/2016 - THE CENTER
Imagine sitting at your table and watching the news while drinking your morning coffee. The newscaster’s voice booms as he breaks the latest story: a fire burned through the night and destroyed almost half of the warehouses and businesses in a nearby industrial park.

Scrap Happens! The Importance of Minimizing and Removing Scrap

12/18/2015 - THE CENTER
Electronics, chemicals, metal, food... scrap happens in all industries and to some extent, it’s unavoidable. In most production processes, there will always be some amount of unusable product such as subpar raw material, product that was destroyed or damaged during the production phase, or finished goods that did not meet customer specifications.

Improve Operational Performance through Production Preparation Process (3P)

11/20/2015 - THE CENTER
Remember the old adage, “Build a better mousetrap, and the world will beat a path to your door”? It is no longer acceptable just to build a better mousetrap. That mousetrap must now be built using a team-oriented approach and it should deliver a product/process in less time, using less material and fewer capital resources.

Recognize the Signs & Power of Kanban

10/30/2015 - THE CENTER
Lean is a powerful, effective and simple to understand business improvement activity. Kanban, a lean information and material flow control tool, is a great example of this simplicity. Initiated by Toyota, Kanban is a concept that relates to obtaining materials or required items 'just in time' for their introduction into the assembly or process.

Overall Equipment Effectiveness (OEE) 101

10/16/2015 - THE CENTER
Overall Equipment Effectiveness (OEE) is a ratio that demonstrates the number of parts produced by a machine versus its theoretical or optimal capacity.

The Importance of Enhancing Your Plant Layout

10/2/2015 - THE CENTER
The end goal of every manufacturer is to build a superior product which brings value to the customer at a reasonable cost. But, how this is accomplished relies on having an efficient and effective workflow within the plant. The process of taking in raw materials and transforming them into finished goods can be complicated, but it doesn’t have to be!

Inventory Management: Striking the Right Balance

9/18/2015 - THE CENTER
“That order will be delivered within the next day. It will be picked and shipped as soon as I hit ENTER. Thank you so much for making us your number one supplier. We value your business”. Once the ENTER key is pressed, will the inventory be available to fulfill the order?

Improving Processes through Value Stream Mapping

9/4/2015 - THE CENTER
If you Google “Value Stream Mapping,” a very elaborate (and wordy) definition pops up on the screen. In order to understand the concept, we must simplify the definition. Value Stream Mapping looks at how things are currently executed in order to improve processes in the future. The actual mapping portion comes into play because a written ‘map’ is used to sequentially depict steps required to design, produce and provide a good or service.

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