Lean Team

Zack Hofbauer is a Six Sigma Master Black Belt, specializing in process optimization, continuous improvement, and Lean Six Sigma methodologies. He works with manufacturers to enhance operational efficiency, reduce process variability, and implement data-driven decision-making strategies. With expertise in automation, process improvement, and strategic planning, Zack helps companies bridge the gap between leadership vision and on-the-ground execution to drive sustainable improvements in quality, delivery, and cost.

Professional Experience
Zack has 15 years of experience in engineering, specializing in mechanical design, manufacturing, process optimization, and operations. His expertise includes leading cross-functional teams to implement Lean Six Sigma methodologies, leveraging automation, sensor integration, and data analytics to enhance efficiency. Zack focuses on developing structured improvement systems that drive sustainable operational excellence. His ability to align technical solutions with broader business objectives ensures measurable and lasting impact for the manufacturers he supports.

Education
B.S. in Mechanical Engineering, University of Toledo
M.E. in Engineering Management, University of Colorado Boulder